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build-steps:roof_wire_box

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Roof Wire Box

Tools Required

Hardware Required

Equipment Required

Bulk Items Required

Supplies Required

Quick Reference

Here is where to put details that you will likely need to look back at even once you've done this step many times before like measurements or gotchas that you've experienced

Here's an example of an embeded photo that is a thumbnail that can be clicked on to get a closer look.

fuel_line_to_tank-fuel-line-done.jpg

Instructions

  • Measure from back line in roof (per photo) 1135mm and put a mark. Line the roof box marking jig with the rear hole over the line you just made.

roof-box-a.jpg roof-box-b.jpg

  • Mark in the center of each of the two holes and use auto-center-punch in the center of each one.

roof-box-c.jpg

  • With an 1/8 bit drill through each of the center punched holes

roof-box-d.jpg

  • With 45mm hole saw drill out each of the two holes that you had marked and center punched in the previous steps

roof-box-e.jpg roof-box-f.jpg

  • Clean up the burr left on the inside edge of the hole with the 90 degree sander
  • Clean around the hole about and inch with wax and grease remover making sure to change the paper towel or fold it different ways to prevent just smearing whatever is there around
  • Prime with one-step primer and a wood dauber going in and 1/8 to a 3/16 inch all the way around on the inside and outside.
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